We fabricate single-, double-, and paddle-style mixing screws for ribbon blenders, paddle mixers, and agitator troughs. Flights and paddles are CNC-cut, press-formed or helicoid-rolled, then fixtured and welded to precision-machined shafts. Final assemblies can be dynamically balanced, polished to sanitary standards when required, and delivered ready for drop-in installation.
Highlights
- Single or concentric double-ribbon screws up to 60 in (1 520 mm) OD and 25 ft (7.6 m) long
- Paddle or cut-&-folded flights for aggressive mixing / deagglomeration
- Precise ribbon-to-wall clearances (≤ 0.25 in) for homogeneous blending
- AWS D1.6 stainless & D1.1 carbon welding; optional ISO G6.3 dynamic balance
- Food- and pharma-grade polish to ≤ 32 µin Ra with full material traceability
| Criteria | Spec | Notes |
|---|---|---|
| Outside Diameter Range | Min: 2 in, Max: 120 in | Custom spacer arms support double-ribbon sets concentric to the drive shaft. |
| Ribbon / Paddle Length (single section) | 40 ft | Longer assemblies supplied in match-marked spools with flanged couplings. |
| Ribbon Flight Width | Min: 0.125 in, Max: 24 in | Widths selected for desired residence-time and shear characteristics. |
| Clearance to Trough Wall | 0.25 in | Standard build ≤ 0.25 in; tighter tolerances achievable for high-efficiency blenders. |
| Material & Finish Options | 304 / 316L stainless – polished or bead-blast; A36 / 1045 carbon steel – epoxy-coated or galvanized; AR400 wear plate paddles; Nickel alloys (Hastelloy®, Inconel®) on request | Electropolish and passivation available for pharmaceutical service. |
| Dynamic Balance | Available upon request | |
| Typical Lead Time | Per request |